Consider wearing a pair of glasses that allow you to see transparent, operational measurements floating across your production line in real time. With more companies adopting Industry 4.0 and smart manufacturing methods, visibility inside an industrial environment is now a critical component of a successful operation. Clear visibility keeps manufacturers on top of their operations and in the know, allowing them to turn plant floor insights into action and unlock opportunities for improvement.
There are numerous reasons why manufacturers strive for increased visibility in their plants, these are following benefits will be most important to you:
Manufacturers must continuously improve their processes in order to push the envelope, innovate, and stay ahead of the competition. Manufacturers can uncover and pinpoint problem areas and address them head on by increasing visibility.
OEE is a metric that measures how well a manufacturing operation is performing in comparison to its full potential. It is a true indicator of productivity. Manufacturers can improve OEE over time by increasing visibility and analysing processes in real time using powerful visualisations. As illustrated below, software assists in tracking data that informs this and other visibility initiatives.
Operators are one of the most important parts of any manufacturing operation, and providing them with visibility into things like OEE, downtime, and job performance can empower them to identify areas for improvement and increase productivity. Knowing how a workstation is performing in real time allows for faster and more accurate decision making.
The ability to visualise real-time production metrics can shed light on major issues on the factory floor. A high-profile manufacturer may become aware of high scrap rates out of the blue and decide to investigate. Being able to visualise this ensures that problems are addressed before they become too serious.
Running an inefficient plant is harmful to the environment, customers, and plant revenue. Having a firm grasp on how a plant operates provides manufacturers with the information they require to ensure that it is operating at peak efficiency.
Because bad parts are more visible, they are not overlooked. Some manufacturers' operations are so opaque that mistakes slip through the cracks left and right. Greater visibility means greater awareness of scrap and defects, fewer recalls, happier customers, and better product quality.
Many manufacturers use key performance indicators, or KPIs, to track plant objectives. The ability to visualise an operation in relation to key performance indicators (KPIs) can help manufacturers stay on track and strive to meet more aggressive targets. If a manufacturer is underperforming, they will be able to see it right away and adjust their expectations or improve their processes on the fly.
Many manufacturers face a lack of visibility into their manufacturing operations. They lack the ability to display and visualise plant data in real time, resulting in inefficiencies and a lack of process control. As a result, production costs may rise and customers' expectations may not be met. Fortunately, there are solutions that are solely focused on providing visibility via dashboards, scoreboards, and custom visualisations. DoFort provides the best manufacturing ERP software. DoFort provides the Manufacturing ERP software is a lightweight, low-cost, and quickly deployable solution that delivers transparent, real-time operational KPIs to drive continuous improvement.
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